Cortaplan

Plywood sheet sizes: square feet, metric sizes and real thickness

A standard 4×8 sheet of plywood covers 32 square feet. Here are the other common sizes, what they are in millimetres, and why your 3/4 in plywood measures less than 3/4 in.

How many square feet in a sheet of plywood

Multiply the two sides in feet. A 4×8 sheet is 4 ft × 8 ft = 32 sq ft. A 4×10 sheet is 40 sq ft, and a 5×5 sheet of Baltic birch is 25 sq ft. In square inches, a 4×8 sheet is 48 in × 96 in = 4,608 sq in, which is the number to use when you add up part areas for furniture.

Common sheet sizes and their area
SheetInchesMillimetresArea
4 × 8 ft48 × 96 in1219 × 2438 mm32 sq ft
4 × 10 ft48 × 120 in1219 × 3048 mm40 sq ft
5 × 5 ft (Baltic birch)60 × 60 in1525 × 1525 mm25 sq ft
Metric 8 × 4 (UK, AU)about 48 1/32 × 96 1/16 in1220 × 2440 mm2.98 m² (32 sq ft)

For walls, floors and roof sheathing, divide the area to cover by 32 and round up. A 12 ft × 8 ft wall is 96 sq ft, so 3 sheets. For furniture that shortcut fails: parts have to fit between saw cuts, grain has to run the right way, and you lose a strip on every edge you trim. That is what a cut list and a cutting diagram are for.

4×8 in the US, 2440 × 1220 mm almost everywhere else

In the US and Canada, sheet goods are sold as 4×8 ft, with 4×10 ft available in some species and at lumber yards. In the UK and Australia the same sheet is sold in metric as 2440 × 1220 mm and still called an 8 × 4. It is about 1 mm larger in each direction than a true 4×8, which only matters if you plan to the last 1/32 in. Some mills also make 2500 × 1250 mm sheets, so check the label before you plan.

Baltic birch is the odd one out. It is made in Europe on a 1525 mm press, so the full sheet is 5×5 ft (60 × 60 in). Many US suppliers also sell it cut down, for example 30 × 60 in or 12 × 60 in.

Nominal vs actual plywood thickness

Plywood is sold by a nominal thickness and is usually a little thinner after sanding. The usual rule is 1/32 in under. That matters for dados, rabbets and any joint sized to the material.

Typical softwood and hardwood plywood thickness (varies by mill)
Sold asUsually measuresMillimetres (approx.)
1/4 in7/32 in5.6 mm
3/8 in11/32 in8.7 mm
1/2 in15/32 in11.9 mm
5/8 in19/32 in15.1 mm
3/4 in23/32 in18.3 mm

Baltic birch is made in true metric thicknesses: what is sold as 3/4 in is 18 mm (about 0.709 in), and 1/2 in is 12 mm. Imported hardwood plywood can also be metric. Measure each stack with calipers before you set up a dado blade.

Thickness does not change a cutting diagram, because the saw cuts through it. It does change part sizes: a cabinet bottom that fits between two sides of 23/32 in plywood is 1/16 in wider than one between two true 3/4 in sides.

MDF sheet sizes

MDF is sold as 4×8 ft in the US, but many panels are made slightly oversize, often 49 × 97 in, so you can trim to a clean 48 × 96 in. Larger formats such as 5×8 and 5×10 ft exist at panel distributors. In the UK the standard is 2440 × 1220 mm, with 3050 × 1220 mm and 3050 × 1525 mm as larger sizes. Always measure the actual sheet and type that size into your plan, not the label.

Plan your sheets in Cortaplan

  1. Under Sheets, tap Common sizes and pick 4 × 8 ft, 4 × 10 ft or 5 × 5 ft (Baltic birch), or type the size you measured.
  2. Add a second sheet size if you have offcuts or a different panel on hand. Leave Qty blank to buy as many as needed.
  3. Enter your parts in inches: fractions like 23 3/4 and feet like 4' 6" both work.
  4. The result shows how many sheets you need and the yield, and the plan updates as you type.

Questions

How many square feet are in a 4×8 sheet of plywood?

32 square feet. 4 ft × 8 ft = 32 sq ft, or 4,608 square inches.

Is 3/4 plywood really 3/4 inch thick?

Usually not. Most 3/4 in plywood measures about 23/32 in, and 3/4 in Baltic birch is 18 mm, about 0.709 in. Measure your sheet before cutting joints.

What size is a sheet of plywood in mm?

A US 4×8 sheet is 1219 × 2438 mm. In the UK and Australia the standard sheet is 2440 × 1220 mm. Baltic birch is 1525 × 1525 mm.

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